Nickel Wire 镍丝
Nickel is a popular material for wires
because its top layer can resist extreme chemical corrosion, including air and
water oxidation. Nickel alloys are also resilient against acids and alkalis.
Nickel wire is frequently used in products containing electrical components or
those that experience high levels of heat (up to 2,600 °F). The material is
also magnetic as long as it remains below 350 °F. Beyond this point, it will
lose its magnetic properties.
California Fine Wire manufactures
high-quality custom wire products for a vast range of applications and
industries. We can draw nickel wires to diameters as small as 0.0004 inch and
offer various configurations, such as round, duplex, ribbon, or stranded. Our
other wire materials include aluminum, copper, thermocouple alloys, gold,
silver, platinum, and more.
Types Of Nickel Wire
Nickel wires come in a variety of alloys.
The following are the most common types.
Pure Nickel Wire
Pure nickel is one of the most valued
metals in the world. Because of its superior malleability and ductility, nickel
wires can be stretched to achieve thinness that would break other metals. Pure
nickel wires are also excellent conductors of heat and electricity. For these
reasons, nickel wires are used most commonly in the aerospace and medical
industries.
Copper-Nickel (Monel) Wire
Composed of roughly two-thirds nickel,
one-third copper, and trace amounts of iron, carbon, silicon, and manganese,
Monel is stronger than pure nickel. Monel is also highly corrosion-resistant,
especially in seawater. Therefore, this material is popular for marine and
chemical processing applications.
Nichrome
Also known as nickel chrome, nichrome is a
nickel and chromium alloy with varying levels of each metal. The number
following the nichrome type indicates the proportion of nickel to chromium. For
example, Nichrome 60 consists of about 60% nickel and 40% chromium.
Nichrome is especially effective at heat
and oxidation resistance, often serving as the heating element in household
appliances like toasters and hair dryers. Ceramic sculptors, glassmakers,
laboratories, and construction sites also use nichrome to heat objects.
Nickel Wire Benefits
Nickel wire offers the following advantages
to any application.
Corrosion resistance
High-temperature resistance
Electrical conductivity
Oxidation resistance, especially in saltwater
Acid, alkali, and dry gas resistance
Excellent ductility
Exceptional mechanical strength
Applications And Industries For Nickel
Wire
These are just some of the industries that
rely on nickel wire for everyday operation.
Oil and gas: Offshore rigs and
onshore plants utilize nickel wire for corrosive, high-temperature fuel
production.
Medical: Medical devices need
wires that effectively conduct heat and electricity, so they often contain
nickel wire.
Aerospace and defense: Aircraft
turbines feature nickel wires because they must withstand high
temperatures and pressures.
Manufacturing: Radiant tubes
and other heat treating equipment rely on nickel wires to help manufacture
metal components.
Marine: Nickel wires make
shipbuilding and other marine operations possible.
Electronics: Nickel wires are
essential for products like electrical contacts, fasteners, and electronic
parts.
Premium Nickel Wire From California Fine
Wire
Because of its versatility and toughness,
nickel wire is an ideal choice for many applications. This material is highly
valued for its strength, ductility, conductivity, and resistance to corrosion
and extreme temperatures.
At California Fine Wire, we manufacture
wires based on your unique industry and application standards. We use only the
highest quality raw materials and strive to exceed our customers’ expectations.
We can insulate all our wire products with PTFE or enamel, and we can add a
copper, gold, silver, tin, or extra nickel plating using our innovative
electroplating capabilities.